• The system is for the operators of onshore and offshore nitrogen
pumpers to practice operations and to get trained of the various
operation processes.
• Based strictly on the equipments at site, the
system is an simulation, training and practicing platform combining the
site bus communication, distributed control and virtual reality
technologies.
• The system covers the whole training process from teaching, learning, practicing and examination.
System Components
•
The system includes the main control console, kernel calculation
mathematics model, teacher workstation, student workstation, image
workstation and sound system.
• It is equipped with teacher
workstation mode and student workstation mode. The teacher workstation
can provide simulation examination for the training and test of the
students, and set working parameters and issue emergencies remotely for
the students to handle.
Features
• 3D images, interactive actions, real-time and accurate animations,
control console layout reflecting that of the real equipment, vivid
environment sound and real-time voice prompts.
• Digit-type and instrument-type display to ensure real-time data monitoring.
•
Systematic and complete training contents in the teacher workstation,
flexible configuration of items such as online operation and single unit
operation, and intelligent scoring system to ensure fair and justice.
•
Friendly user interface which is easy to learn and operate, and
reliable software with high stability to avoid misoperations causing
program failure.
• Built-in functions such as common operation
failures, warning and tips to help the students learn operating the unit
and operation process.
• Mathematics model with own intellectual
property carries out simulation calculations according to the operation
processes and actual running status, which meets the real process
requirements.
• Industrial PLC control is adopted to ensure stable operation and high reliability.
Functions of Online Operation System
The
nitrogen pumper simulation and training system based on the layout of
the site equipment simulates the operation and conditions of cementing
unit and displays the overall unit and some key parts (wellhead devices,
liquid nitrogen tanker and accessories):
For example:
Gas lifting operations
Nitrogen displacement and purging
Acidizing fracturing operations
Foam cementing
Underbalanced drilling
……
(More simulation development ports for personalized operation processes are reserved.)
Operation and Simulation Functions of A Single Unit
Operation and Data Monitoring of the Main Unit
• Engine startup/shutdown, monitoring of coolant temperature and oil pressure, etc.
• Plunger Pump Working Status, instantaneous/accumulated displacement, overpressure protection, etc.
• Simulation of the external fluid supply and the operation of the liquid nitrogen tank.
• Simulation of various operations and display of corresponding simulation results.
• Simulation of the coolant system operations and status.
• Simulation of the downhole working status.
• Simulation of the conversion between liquid nitrogen and nitrogen gas, and the flow status.
• Simulation of the operation data curves.
Failure Simulation:
• Simulation of the common engine failures.
• Electric instrument failures.
• Hydraulic system failures.
• Liquid nitrogen pump failures.
• High/low pressure manifold system failures.
• Coolant system failures.
• Liquid nitrogen tank (tanker) failures.
• Wellhead failures.
……
The
system has built-in failure analysis function. According to Petrokh’s
years of site operation experience, the operation failures and equipment
running failures can be analyzed in real-time to provide corresponding
solutions.
Specifications
Working Voltage:
220 V 50 Hz AC
Rated Power:
1500 W
Working Temperature:
-20 ℃~50 ℃
Display Resolution:
Single Screen/Multi-screen Visualization 1920*1080, 5400*1920, 3840*1080
Mean Time Between Failures:
≥10000 hours
Overall Dimensions:
2300*1130*1325 mm
Supplies equipment and personnel for coil tubing, nitrogen and fluid pumping. Cryogenic services and equipment, dewars, vessels, vacuum insulated pipe, liquid nitrogen, helium, nitrogen, oxygen and argon. Also repair services for all sorts of cryogenic equipment. Manufacturer of microdosing liquid nitrogen pump including controller for adjusting low temperature. From Holland (Netherlands).
Manufacturer of welded stainless steel, coil, alloy and metric stainless tubing. Control line and coiled tubing for the oil and gas industry including welded and seamless coil and instrumentation stick tubing for subsurface valves and chemical injection lines. Plastic tubing, hose, coils and tether manufacturer.
Properties of the element, including its history, applications, and characteristics. Properties of the element, including its history, applications, and characteristics. Numeric data, uses, and general information.
Properties of the element, including its history, applications, and characteristics. Numeric data, uses, and general information. Statistics and information on the worldwide supply, demand, and flow of the element (PDF format).
Deals in new and used diesel, gasoline, bulk oil, and propane truck tanks and pumper tanks in Spartanburg, SC. Sells used concrete mixer trucks and pumpers in Gilroy, CA. Housed in historic Engine House No. 6, collection includes a hand drawn pumper, chemical wagon, horse-drawn fire wagon, steam pumper, vintage trucks and memorabilia. Includes photos, hours, admission fees and directions. Located in Wichita.
