• The system is for the operators of onshore and offshore fracturing
units and sand blenders to practice operations and to get trained of the
various operation processes.
• Based strictly on the equipments at
site, the system is an simulation, training and practicing platform
combining the site bus communication, distributed control and virtual
reality technologies.
• The system covers the whole training process from teaching, learning, practicing and examination.
System Components
•
The system integrates sand blender simulation control system,
fracturing unit simulation control system, data acquisition system,
hydration unit simulation system, chemical additive unit simulation
system, sand conveyor simulation system, the main control and operation
system, kernel calculation mathematics model, teacher workstation,
student workstation, image workstation and sound system.
• It is
equipped with teacher workstation mode and student workstation mode. The
teacher workstation can provide simulation examination for the training
and test of the students, and set working parameters and issue
emergencies remotely for the students to handle.
Features
• 3D images, interactive actions, real-time and accurate animations,
control console layout reflecting that of the real equipment, vivid
environment sound and real-time voice prompts.
• Digit-type and instrument-type display to ensure real-time data monitoring.
•
Systematic and complete training contents in the teacher workstation,
flexible configuration of items such as online operation and single unit
operation, and intelligent scoring system to ensure fair and justice.
•
Friendly user interface which is easy to learn and operate, and
reliable software with high stability to avoid misoperations causing
program failure.
• Built-in functions such as common operation
failures, warning and tips to help the students learn operating the unit
and operation process.
• Mathematics model with own intellectual
property carries out simulation calculations according to the operation
processes and actual running status, which meets the real process
requirements.
• Industrial PLC control is adopted to ensure stable operation and high reliability.
Functions of Online Operation System
The
fracturing unit & sand blender simulation and training system based
on the layout of the site equipment simulates the operation and
conditions of fracturing unit and sand blender, and displays the overall
unit and some key parts (fracturing unit, sand blender, hydration unit,
chemical additive unit, sand conveyor, sand silo and water tank, etc.):
For example:
Simulating the vertical well conventional fracturing operation.
Simulating the vertical well separate layer fracturing operation.
Simulating the vertical well ball-drop fracturing operation.
Simulating the horizontal well abrasive jet fracturing operation.
Simulating the horizontal well stage by stage fracturing operation.
Simulating the horizontal well staged multi-cluster fracturing operation.
Simulating the equipment installation and disassembly operation.
……
(More simulation development ports for personalized operation processes are reserved.)
Operation and Simulation Functions of A Single Unit
Operation and Data Monitoring of the Main Unit
• Engine startup/shutdown, monitoring of coolant temperature and oil pressure, etc.
• Plunger pump working status, instantaneous/accumulated displacement, overpressure protection, etc.
• Simulation of various operations and display of corresponding simulation results.
• Simulating the sand blender operations.
• Simulating the fracturing unit operations.
• Model of various downhole tools.
• Simulating the tubing in-hole and out-hole operations
• Simulating the Christmas tree operations.
• Simulating the operation data curves.
Failure Simulation:
• Simulation of the common engine failures.
• Electric instrument failures.
• Hydraulic system failures.
• Plunger pump failures.
• High/low pressure manifold system failures.
• Wellhead failures.
……
The
system has built-in failure analysis function. According to Petrokh’s
years of site operation experience, the operation failures and equipment
running failures can be analyzed in real-time to provide corresponding
solutions.
Specifications
Working Voltage:
220 V 50 Hz AC
Rated Power:
1500 W
Working Temperature:
-20 ℃~50 ℃
Display Resolution:
Single Screen/Multi-screen Visualization 1920*1080, 5400*1920, 3840*1080
Mean Time Between Failures:
≥10000 hours
Overall Dimensions:
2100*1130*1325 mm
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