• The system is for the operators of onshore and offshore cementing
units to practice operations and to get trained of the various operation
processes.
• Based strictly on the equipments at site, the system is
an simulation, training and practicing platform combining the site bus
communication, distributed control and virtual reality technologies.
• The system covers the whole training process from teaching, learning, practicing and examination.
System Components
•
The
system includes the main control console, kernel calculation
mathematics model, teacher workstation, student workstation, image
workstation and sound system.
• It is equipped with teacher
workstation mode and student workstation mode. The teacher workstation
can provide simulation examination for the training and test of the
students, and set working parameters and issue emergencies remotely for
the students to handle.
Features
• 3D images,
interactive actions, real-time and accurate animations, control console
layout reflecting that of the real equipment, vivid environment sound
and real-time voice prompts.
• Digit-type and instrument-type display to ensure real-time data monitoring.
•
Systematic and complete training contents in the teacher workstation,
flexible configuration of items such as online operation and single unit
operation, and intelligent scoring system to ensure fair and justice.
•
Friendly user interface which is easy to learn and operate, and
reliable software with high stability to avoid misoperations causing
program failure.
• Built-in functions such as common operation
failures, warning and tips to help the students learn operating the unit
and operation process.
• Mathematics model with own intellectual
property carries out simulation calculations according to the operation
processes and actual running status, which meets the real process
requirements.
• Industrial PLC control is adopted to ensure stable operation and high reliability.
Functions of Online Operation System
The
cementing unit simulation and training system based on the layout of
the site equipment simulates the operation and conditions of cementing
unit and displays the overall unit and some key parts:
For example:
Simulating the pressure testing of cementing unit.
Simulating the process of pumping prepad and spacer fluid by cementing unit.
Simulating the process of dropping the bottom plug by cementing unit.
Simulating the process of pumping lead and tail slurry by cementing unit.
Simulating the process of dropping the top plug by cementing unit.
Simulating the process of displacement by cementing unit.
Simulating the process of bumping by cementing unit.
……
(More simulation development ports for personalized operation processes are reserved.)
Operation and Simulation Functions of A Single Unit
Operation and Data Monitoring of the Main Unit
• Engine startup/shutdown, monitoring of coolant temperature and oil pressure, etc.
• Transmission Working Status: Lockup, gear shift, etc.
• Plunger Pump Working Status, instantaneous/accumulated displacement, overpressure protection, etc.
• Simulation of the cement slurry mixing process.
• Setting the working status of the external equipment.
• Simulation of the cement head actions.
• Simulation of the downhole working status.
• External cement and water supply status.
• Simulation of the operation data curves.
Failure Simulation:
• Simulation of the common engine failures.
• Electric instrument failures.
• Hydraulic system failures.
• Plunger pump failures.
• High/low pressure manifold system failures.
• Wellhead failures.
……
The
system has built-in failure analysis function. According to Petrokh’s
years of site operation experience, the operation failures and equipment
running failures can be analyzed in real-time to provide corresponding
solutions.
Specifications
Working Voltage:
220V 50Hz AC
Rated Power:
1500 W
Working Temperature:
-20℃~50℃
Display Resolution:
Single Screen/Multi-screen Visualization 1920*1080, 5400*1920, 3840*1080
Mean Time Between Failures:
≥10000 hours
Overall Dimensions:
1300*1130*1325 mm
Multinational company producing cement, ready-mixed concrete, and aggregates. Specialized and general construction featuring tilt wall silo systems, concrete feedbunks, concrete septic tanks, locbloc walling systems, ready mix cement and pre-cast concrete works. Includes contact information. An international cement, ready-mix concrete and aggregates producer.
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Detailed profile, including the geography, average climate, and demographics of the community. Local, regional, and statewide news collected from diverse sources on the web. Local, regional, and statewide news collected from diverse sources on the web.
